Concrete Services

Shotcrete

A high-velocity concrete placement method.

Shotcrete is concrete propelled through a hose and nozzle. This placement method creates consolidation upon impact and strong cohesion to the applied surface, ideal for vertical and overhead applications.

 

As an alternative to traditional methods, shotcrete excels in projects where access is limited, formwork is complex, and removal of existing structures would be inefficient or, at times, impossible.

LIMITED ACCESS

Material delivery, placement, and proper consolidation are a challenge when access is limited with traditional cast-in-place work. Shotcrete removes that constraint, allowing concrete to be placed where direct access isn’t feasible.

FAILING STRUCTURES

Cracks, scours, design errors, and time can all cause a structure to degrade. Shotcrete is an adaptable solution that bonds to existing surfaces, restoring integrity without the need for full removal and replacement.

UNSTABLE GRADES

Unsupported excavation, water erosion, and high embankments compromise slope stability and increase the risk of failure. Shotcrete can be applied directly to an exposed face to bind loose material and secure the grade.

CHALLENGING FORMWORK

One-sided applications, complex curves, and overhead placements can be labor intensive and inefficient using traditional cast-in-place methods. Shotcrete requires little to no formwork, making it a practical approach to intricate geometries and architectural features.

What Sets Forcine Apart

  • Efficient installation methods significantly shorten project timelines and improve cost control
  • Safe alternative to high-risk removal and replacement scenarios
  • Practical resource when conventional methods are not feasible
  • Well-suited for exposed surfaces with high finish requirements

Capabilities & Expertise

Since 1906, shotcrete has played a versatile role across the United States construction industry. In 2024, we added the technique to our service offerings through the acquisition of R&W Concrete Inc., a company with a reputation for technical rigor, curiosity, and excellence in specialty concrete work. We’ve expanded upon those capabilities through greater operational scale and structure.

 

Now working as one, our team delivers advanced shotcrete solutions with greater speed and precision, improving safety on every job and raising the bar for performance in the field.

Common Applications

Shotcrete is frequently used for repair, stabilization, and projects with difficult formwork or tight access conditions. Its adaptability allows the method to extend well beyond these applications, across a wide range of concrete challenges.

  • Bridges
  • Carved shotcrete
  • Culverts
  • Dams
  • Foundations
  • Loading docks
  • Material bins
  • Retaining walls
  • Spillways
  • Tunnels
  • Unstable slopes and failing structures

ACI Code Adherence

The American Concrete Institute (ACI) recommends and supports that shotcrete should be considered for structural use.

  • ACI Code 318-19 Building Code Requirements for Structural Concrete
  • ACI Code 301-20 Specifications for Structural Concrete
  • ACI Code 506-122 Shotcrete Specific Specification

Team Certifications

Members of our experienced team have received certifications from the ACI, reinforcing their expertise.

  • ACI Certified Nozzlemen
  • ACI Certified Shotcrete Inspector

Safety Controls

  • Proper PPE for shotcrete work, including a mask and skin cover
  • Inspection of all hoses and pump equipment
  • Verify stability of reinforcing
  • Fall protection if placing off of scaffolding or a manlift
  • Proper ventilation for indoor placements
  • High awareness of surroundings and unfit weather, such as high winds